Challenges and lessons learned
The biggest challenge on this
project was schedule. The entire package was designed in less
than one month while Welch Mechanical Designs (WMD) was working
full time on another project. The hardware was machined in approximately
one month, and the final product delivered about 2.5 months after
we were brought onto the project.
This is the first project in
which we implemented a new design philosophy. Typically, the
instrument users want as many alignment adjustments as possible
for each optic. The optical engineer wanted to remove all but
the most essential optical adjustments for alignment. Recent
improvements in machining technology that allow tighter tolerances
in complex parts and our attention to detail on the component
drawings helped make implementation of this new philosophy possible.
The system has one axis of rotation at each beam splitter and
focus adjustment at the photomultiplier tubes. Implementing this
new philosophy resulted in a final design that simply bolts together,
is easy to align, and remains stable during operation.

Photo of AROTEL Receiver |