Roof Periscope
Time period
Spring 2002 to Present
Project description
A Lidar research laboratory at the NASA Goddard
Space Flight Center has a hatch in the ceiling. That hatch opens
at the rooftop to provide a clear view of the sky for instruments
in the laboratory below. The top of the hatch is approximately
10 feet (3.05 meters) above the roof and is approximately 3 feet
(91.4 centimeters) x 3 feet inside. Since the entire hatch structure
resembles a chimney, it is generally referred to as "the
chimney."
Typically an instrument in the laboratory
can only view directly upward. Welch Mechanical Designs
(WMD) was asked to design a periscope system that would
allow instruments in the laboratory to point in other directions
without moving the instrument. The job required mounting a two-mirror,
elevation-over-azimuth scanner at the top of the chimney. The
aperture needed to be large enough to pass an 11.8-inch (300-millimeter)
diameter beam. The entire system needed to rise out of the chimney
high enough for the system to view over the hatch lid when pointed
horizontally. When not in use, the system had to be lowered into
the chimney, allowing the existing hatch to close and seal. No
modifications could be made to the chimney structure.
The periscope system was designed to meet
these customer requirements: Two 12-inch (30.5-centimeter) x
17-inch (43.2-centimeter) x 2-inch (5.1-centimeter) mirrors were
mounted in identical welded aluminum frames. The frame with the
elevation mirror was held to the azimuth mirror frame with a
large diameter, low-profile, custom ball bearing. The two mirrors
were attached to the end of a 9-foot (2.7-meter) long tube with
another of the custom bearings to allow the two mirrors to rotate
relative to the tube. The tube glided up and down relative to
a stationary frame attached to the inside of the chimney. This
gliding motion allowed the periscope to rise high enough to view
over the hatch and drop low enough to allow the hatch to close.
This version was designed with mirrors that
are rotated by hand and has detents to lock the angle every 15
degrees. Design provisions allow the mirror motions to be motorized
in future versions.
WMD specializes in custom
tailored solutions. These mirror mounts can easily be adapted
to the scanning requirements of other systems. The system can
also be increased in size to act as a scanner for larger systems.
Slew rates and pointing accuracy can be tailored to match most
requirements. Please call us to discuss how we might adapt this
system to meet your specific requirements.
Challenges and lessons learned
This project presented some tight budgetary
constraints. Since quotations to fabricate an early version of
the design exceeded the budget, we completely redesigned the
system to make it simpler and reduce fabrication costs. We kept
the entire project cost within budget. The lessons we learned
on simplifying design and reducing fabrication costs will guide
us in many future projects. |